Super Air Knife™ – Quiet, hard-hitting curtain of air for blowoff, cleaning, drying and cooling.
What is the Super Air Knife?
The Super Air Knife is the latest generation of air knife that dramatically reduces compressed air usage and noise when compared to other blowoffs. The Super Air Knife offers a more efficient way to clean, dry or cool parts, webs or conveyors. It delivers a uniform sheet of laminar airflow across the entire length with hard-hitting force.
Noisy blowoffs become a whisper when replaced with the compact Super Air Knife. Even at high pressures of 80 PSIG (5.5 BAR), the sound level is surprisingly quiet at 69 dBA for most applications! Amplification ratios (entrained air to compressed air) of 40:1 are produced. The Super Air Knife meets OSHA dead-ended pressure and noise requirements.
Specials are available. Please contact us.
How the Super Air Knife works
Compressed air flows through an inlet (1) into the plenum chamber of the Super Air Knife. The flow is directed to a precise, slotted orifice. As the primary airflow exits the thin slotted nozzle (2), it follows a flat surface that directs the airflow in a perfectly straight line. This creates a uniform sheet of air across the entire length of the Super Air Knife. Velocity loss is minimized and force is maximized as the room air (3) is entrained into the primary airstream at a ratio of 40:1. The result is a well defined sheet of laminar airflow with hard-hitting force and minimal wind shear.
Applications
- Part drying after wash
- Sheet cleaning in strip mills
- Conveyor cleaning
- Part or component cooling
- Web drying or cleaning
- Environmental separation
- Pre-paint blowoff
- Bag opening/filling operations
- Scrap removal on converting operations
Dry
Blowoff
Cool
PVDF (Polyvinylidene Fluoride) Super Air Knife
Super Air Knives in PVDF (Polyvinylidene Fluoride) offers superior strength and are resistant to UV-light, inorganic chemicals, solvents, ozone, weather, fungi, chlorinated hydrocarbons, highly corrosive acids, weak bases and salts. The PVDF Super Air Knife uses PTFE Shims, Type 316 Stainless Steel pipe plugs, and Hastelloy c-276 alloy screws to withstand harsh environments. The PVDF Super Air Knife is suitable for manufacturing processes that involve electroplating, solar cells, lithium ion batteries, transfer of acids and caustic chemicals, brine, solvent recovery, semiconductors, and medical devices. It can withstand temperatures up to 275oF (135oC).
FAQ’s
- Air curtain made of aluminium with a plastic shim up to 82 °C
- Air curtain made of aluminium with a stainless steel shim up to 205 °C (custom built)
- Air curtain made of stainless steel with a stainless steel shim up to 427 °C*
- Air curtain made of PVDF with a PVDF shim up to 135 °C
*Temperatures above 427 °C can cause intracrystalline corrosion which obstructs the air gap.
Our Air Knives are engineered to provide a consistent and laminar airflow right from the start. If you observe any deviation from this, it may result in the accumulation of contaminants inside the Air Knife. In such cases, we recommend opening and cleaning the Air Knife as per the provided operating instructions.
For Air Knives exceeding a length of 18 inches, it is essential to supply compressed air through multiple input points, with up to 6 inputs required depending on the length, to ensure an even distribution of airflow. Additionally, please note that when dealing with the PVDF Air Knife, material characteristics can also impact the uniformity of the airflow.
Did you know that a single 3-mm hole consumes as much compressed air as a Super Air Knife model with a length of 152 mm (6″)? Additionally, an air knife offers a low noise level (below 70 dBA given an unobstructed blow-off path) and does not have a dead end (safety at work).
The amortisation period if you replace holes with optimised blow-off nozzles is less than 6 months.
To be able to answer this question, we need to investigate the specific use case. For example, the Super Air Knife could be operated with water to cool a workpiece or flush away loose residues. Experience shows that the water jet initially has a uniform outflow and then eddies further away from the air curtain. This means that use with water is possible.
If you need 360 ° wetting with water, we recommend our Super Air Wipe annular nozzle. The input pressure is up to 2 bar.
Of course, we also have legacy atomiser nozzles in various designs in our portfolio. They are suitable for cooling, washing, wetting, moistening, lubricating, etc.