Which Air Knife™ is the best choice for my application? – The Air Knife comparison provides the answers!

Super Air Knife?

Standard Air Knife?

Full Flow Air Knife?

Which one do you need?

Air Knives Vergleich

Super Air Knife (left), Standard Air Knife (centre), Full-Flow Air Knife (right)

The manufacturer EXAIR produces the Super Air Knife, the Standard Air Knife, and the Full-Flow Air Knife. The following list shows a quick comparison between the three available types.

The Super Air Knife offers the best performance with an air boost effect of 40:1, this makes it the most effective of all three types. The Super Air Knife delivers a uniform, laminar air flow along the entire length of the Air Knife; it is powerful and very quiet. It achieves the highest speed and has the lowest air consumption. There are compressed air inlets on each side, and 2 on the underside of the air blade. Multiple Super Air Knives can be extended in combination without interrupting the air flow.

  • The best choice for applications
  • Lowest running costs
  • Highest efficiency (lowest air consumption)
  • Least noise
  • 40 : 1 air flow boost
  • Compressed air inlets on each side, and two on the underside
  • Air flow and total length are identical

The Standard Air Knife offers good performance with an air boost effect of 30:1, but is less efficient than the Super Air Knife. It is a good choice if you are looking for an inexpensive alternative. Standard Air Knives also offer a uniform and powerful air flow, but they are louder and consume more air than the Super Air Knife. There is one compressed air inlet on each side. The total length is 25 mm longer than the air flow length.

  • Good choice, lower purchasing price
  • Highest compressed-air consumption
  • Good speed
  • Louder than the Super Air Knife (higher dBA value)
  • 30 : 1 air flow boost
  • One compressed air inlet on each side
  • The total length is 25 mm longer than the air flow length

The Full Flow Air Knife offers good performance with an air boost effect of 30:1. It is the low-budget variant and well suited for tight cavities (very narrow, and therefore space saving). It is less powerful than the other two Air Knives. In terms of air consumption and the noise level, the Full Flow Air Knife lies exactly between the Super Air Knife and the Standard Air Knife. The compressed air inlet is at the rear centre. For a surcharge, the Full Flow Air Knife can also be ordered with compressed air inlets at the sides, however, this is not recommended which required a uniform air flow over the entire length of the Air Knife.

  • Good choice, low purchasing price
  • Air consumption is between that of the Super Air Knife and the Standard Air Knife
  • Smallest size
  • Louder than the Super Air Knife, but quieter than the Standard Air Knife
  • 30 : 1 air flow boost
  • Compressed air inlet rear centre of Air Knife
  • Air flow and total length are identical

Air Knife – comparison table

Model Air consumption Speed* Power per Inch (25mm) Noise level** Air boost
  l/min M/S GRAMS dBA RATIO
6″ (152 mm) Super Air Knife 492 57.9 71 69 40:1
6″ (152 mm) Standard Air Knife 577 55.9 77 83 30:1
6″ (152 mm) Full-Flow Air Knife 526 50.8 65 80 30:1

All specifications in l/min. are to be understood as standard/norm litres per min.

* Speed and power, measured at a distance of 6″ (152 mm) from the target
** Noise level of Air Knives measured at a distance of 914 mm
All values measured at 5.5 BAR.

  • All variants are available in aluminium or stainless steel design
  • They are quiet compact, maintenance-free and easy to install
  • The volumetric air flow and air flow speed can be varied by replacing the shims
  • Many standard lengths available (from 8 cm)
  • This air curtain is also capable of separating gases, vapours and mist